GEN YACHT · PAINTING GUIDE
Yacht Painting Guide
The steps to a successful painting season for yachts and boats, from antifouling selection and surface preparation to osmosis protection and launching. The Gen Boya technical team is at your side for a paint schedule tailored to your boat.
APPLICATION STEPS
A long season starts with the right preparation.
6 m²/kg
ANTIFOULING COVERAGE
2 coats
MIN. ANTIFOULING COATS
12–24 h
LAUNCH TIME
+5 °C
MIN. APPLICATION TEMP.
85%
MAX. RELATIVE HUMIDITY
+3 °C
ABOVE DEW POINT
01
Choosing the right antifouling
Antifouling is chosen according to the sailing area, speed, frequency of use and hull material. The right choice means a clean hull and lower fuel consumption all season.
— Sailing and motor yachts moored in the marina: 425 Evolution (self-polishing).
— Fast motor yachts and speedboats: 427 Speed (hard film).
— White and light-coloured hulls: 428 Snow. Aluminium hulls, saildrives and outboards: 429 Crystal (copper-free).
02
Hauling out and washing
Wash the boat right after hauling out, before marine growth dries. Dried residues are much harder to remove later.
— Wash the hull with high-pressure fresh water; leave no salt or sediment.
— Remove mussels and barnacles with a plastic scraper.
— Allow the surface to dry completely before painting.
03
Surface preparation
The life of the paint system depends on surface preparation. Each hull material needs its own preparation.
— New GRP: wipe off release agent with solvent, abrade with P180–P220 and wipe again.
— Old antifouling: scrape off loose and flaking paint, abrade with P80–P120; apply 424 Underwater Sealer if the type is unknown.
— Steel: Sa 2½ blasting or St 3 power-tool cleaning. Aluminium: P80 abrasion and prime the same day.
04
Osmosis check and barrier
On GRP boats, water penetrating beneath the gelcoat eventually causes osmosis blisters. A preventive barrier coat protects the hull for many years.
— If there are blisters, repair osmosis first and let the laminate dry, confirmed by moisture readings.
— Apply 402 Osmo Shield in 3–5 coats for barrier effect.
— Complete coats within the specified overcoating intervals.
05
Primer and tie coat
The primer protects metal against corrosion; the tie coat forms a strong bridge between the epoxy system and the antifouling.
— Steel and GRP: 2–3 coats of 401 Epoxy Primer; at least 3 coats on aluminium.
— Apply one coat of 409 Vinyl Tie Coat before antifouling.
— Antifouling can be applied 6–8 hours after the tie coat (20 °C).
06
Applying antifouling
Stir the antifouling thoroughly and apply evenly by brush, roller or spray.
— Apply at least 2 coats; add an extra coat at the waterline, keel, rudder and bracket leading edges.
— Coverage: about 6 m² per kg per coat. Underwater area ≈ waterline length × (beam + draft) × 0.85.
— Recoat after 8 hours (20 °C, 65% RH).
07
Launching
Antifouling must dry sufficiently before launching. Launching too early reduces film performance.
— Wait at least 12–24 hours after the last coat (20 °C).
— Waiting times increase at low temperature and high humidity.
— Paint the areas under cradle pads and chocks just before launching.
08
Topside and deck
UV resistance matters on topsides and superstructure; slip resistance and safety on deck.
— Premium topsides and superstructure: 401 Epoxy Primer + 462 PU Topcoat (2 coats).
— Classic superstructure: 316 Red Oxide Primer + 460 Enamel Finish.
— Deck: 464 Non-Slip Deck Coat. Bilge and interior: 465 Bilge Paint.
09
Woodcare
In the marine environment, wood needs regular care against sun, salt and moisture.
— Sand varnished surfaces; thin the first coat by 10–15%.
— New wood: 3–5 coats of 323 Yacht Varnish or 4–6 coats of 483 PU Varnish; 1–2 coats for maintenance.
— Clean and dry teak decks and apply 2 coats of 330 Teak Oil; wipe off the excess.
10
Safety and environment
Work according to the product Safety Data Sheet (SDS).
— Wear gloves, goggles, a dust mask and protective clothing.
— Collect antifouling sanding dust and scrapings; keep them out of the sea and soil.
— Direct wash water to the boatyard treatment system and dispose of waste according to regulations.
